Here's David's latest installment as be begins work on a new SubDriver WTC designed specifically for the Fox.
OK, guys, here's another look at the work I'm doing on the FOXTROT project. I have every confidence that you will have no problem following along, as I'm fond of observing to others: My readers are a pretty sharp group of guys, the cream of the crop, actually. I can't say that enough ... honestly!
Desperate situations demand desperate measures! The damn Taig lathe belt broke last week and I can't do any heavy turning with it till the replacement belt arrives. I've been making do with rubber bands ... that's right, rubber-bands! ... but when the time came today to turn a RenShape master of the FOXTROT motor bulkhead, sized to fit a 2.5" Lexan cylinder, the Taig was simply not up to it.
So, I put the little drill press on its side, pressed a gel-cell battery into service as the foundation of a tool rest, chucked up a 1/4-20 machine-bolt used to hold the work, and spun a hunk of RenShape into shape. It isn't pretty, boys and girls, but it works!
OSHA standards?! ... we don't need no stinking OSHA standard!
Using the shop drawing I prepared of the FOXTROT SubDriver motor bulkhead to guide me as I took the work to the critical diameters.
Turning work on the drill press... err ... lath requires the insertion of a good firm mandrel through the work -- that was accomplished by drilling a hole through the center of a RenShape blank hacked out on the band saw, taping the hole for a 1/4-20 bolt, inserting the bolt, and making things fast at each end so the mandrel can't rotate within the work. Then its a simple matter to spin the work and do your worst.
This is a close-up of the shop drawing of the proposed FOXTROT motor bulkhead. The trick was to come up with a three-motor arrangement. It turned out that a motor bulkhead sized to fit a 2.5" cylinder would be big enough to accommodate three 280 sized motors. And the good news was that these motors -- employing the German formula: you can direct-drive a propeller providing the propeller diameter does not exceed the motor can diameter significantly -- were only a tad smaller in diameter than the propeller each would spin. Simplicity at its finest!
Showing off the ass-end of Rick's magnificent hull -- this is the business end where the three propellers swing in the breeze. Above, you see some of the components that go into the WTC/SubDriver that will be developed specifically for Rick's FOXTROT. The one unique item, to what will in all other characteristics be a 'standard' 2.5" SubDriver, is the use of the three-motor motor bulkhead -- seen here in the form of a tooling master. Tonight the first half of that rubber tool is curing -- tomorrow morning will see creation of the second half of that tool, And by late afternoon I'll have some pre-production cast resin parts in hand.
Tomorrow night I'll have the first pre-production FOXTROT SubDriver in hand.
The SubDriver I'm producing is but one option for the eventual FOXTROT customer: Rick will produce his own WTC, featuring an ingenious floating-piston ballast sub-system and hoists for retractable masts.
Now, it's back to the Caswell work and a long promised re-visit of a RTR USS MIAMI, and some SKY-DIVER master making.
Busy, busy ...